Ausmini
It is currently Fri Jun 27, 2025 6:41 am

All times are UTC + 10 hours




Post new topic Reply to topic  [ 41 posts ]  Go to page Previous  1, 2, 3
Author Message
 Post subject:
PostPosted: Fri Mar 25, 2005 5:30 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39752
Location: near Baulkham Hills, NSW
If the straps are not parallel it won't cause clutch judder, as straps are all in tension under load- what it will do is cause a vibration `sizzle' when you change down and dump the clutch (straps now in compression).

Before adjusting strap heights clamp it all up with a diaphragm on, and look under the diaphragm with a torch. Get the diaphragm's spring flat first.

Usually when the spring is flat etc, the one standard washer under the straps will make them parallel.

Judder is usually caused either by the backplate and flywheel not parallel with each other (eg one backplate horn is high or low) or crap (read.. Asian etc) clutch facings. :lol:

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
 Post subject:
PostPosted: Tue Mar 29, 2005 5:18 pm 
Offline
998cc
998cc
User avatar

Joined: Thu Sep 23, 2004 2:24 pm
Posts: 1170
Location: Quakers Hill - Only the Hills
well it seems to be allot better but not quite right yet.
here are some pics of the setup.
Image
Image
Image
Image
Image

the clutch still drags a bit and is a little hard to get gears, i am not getting the slave to push the arm out far enough, i have replaced all the clevis pins and extended the slave pushrod and it does not bottom out in the bore the clutch pedal is not going to the floor it stops about 1/2 centre from it. but it also sits about 1cm short of the brake pedal height so i am not sure if the master cyl is right or not, it is the latest type with plastic res around the cyl and i think it is a .75 bore
i just dont feel like i am getting the amount of fluid displacement i need. i will try another master i have in the shed and see how i go.

_________________
Image

100% Pure A Series Turbo
Morris - The Original RedBull Racing


Top
 Profile  
 
 Post subject:
PostPosted: Tue Mar 29, 2005 9:04 pm 
Offline
998cc
998cc
User avatar

Joined: Fri Mar 26, 2004 8:44 pm
Posts: 1084
Location: Far North Queensland
I have no experience with the latest type master cylinders so can't help you there. My first thoughts are all the pivot points, how worn are the holes with the new clevis pins? What about the ball foot on the bottom of the clutch arm? Where the ball foot pushes inside the throw out plunger? If all these are worn, you loose much of the little travel you have to start with.
Clutch set up looks OK.

_________________
Steve


Top
 Profile  
 
 Post subject:
PostPosted: Tue Mar 29, 2005 9:20 pm 
Offline
848cc
848cc
User avatar

Joined: Fri Jan 07, 2005 10:17 pm
Posts: 460
Location: Sydney
[/url]http://www.minimania.com/web/Item/COM711%2FC/AddedFrom/Search2%2DCLUTCH/InvDetail.cfm[url]

there is the buttom clutch but i sujest u read the article about it also[/url]

_________________
FOR SALE MInidlx, 1293, GR head, RE-13, GR worked Redline Manifold, 45 mm DCOE,pulsar dizzy , "S" Disc's, Mk II "S" box, 3.65 diff. Minator 10X6's On the loose
Image


Top
 Profile  
 
 Post subject:
PostPosted: Tue Mar 29, 2005 9:24 pm 
Offline
848cc
848cc
User avatar

Joined: Fri Jan 07, 2005 10:17 pm
Posts: 460
Location: Sydney
i had clutch problem last time my car was workin. i pulled the clutch of and found a shim snapped and all mess up and uneven wear on the pressure plate and flywheel. i had similar simptom to u. not gettin full extention of arm and hard to change down gears. any idea doc

_________________
FOR SALE MInidlx, 1293, GR head, RE-13, GR worked Redline Manifold, 45 mm DCOE,pulsar dizzy , "S" Disc's, Mk II "S" box, 3.65 diff. Minator 10X6's On the loose
Image


Top
 Profile  
 
 Post subject: Not quite parallel
PostPosted: Tue Mar 29, 2005 10:39 pm 
Offline
1360cc
1360cc
User avatar

Joined: Sun Apr 11, 2004 11:32 am
Posts: 12390
Location: Sthrn HiLoLands, NSW, Australia
drmini in aust wrote:
If the straps are not parallel it won't cause clutch judder, as straps are all in tension under load- what it will do is cause a vibration `sizzle' when you change down and dump the clutch (straps now in compression).

Judder is usually caused either by the backplate and flywheel not parallel with each other (eg one backplate horn is high or low) or crap (read.. Asian etc) clutch facings. :lol:


ÖK....flywheel was skimmed parallel...two lots of straps on the clutch had about a 1mm bend in them...the other was flat....when these were changed for flat ones it greatly reduced clutch "judder"...

_________________
"Show me the Mini!"


Top
 Profile  
 
 Post subject: Re: Not quite parallel
PostPosted: Wed Mar 30, 2005 7:02 am 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39752
Location: near Baulkham Hills, NSW
9YaTaH wrote:
drmini in aust wrote:
If the straps are not parallel it won't cause clutch judder, as straps are all in tension under load- what it will do is cause a vibration `sizzle' when you change down and dump the clutch (straps now in compression).

Judder is usually caused either by the backplate and flywheel not parallel with each other (eg one backplate horn is high or low) or crap (read.. Asian etc) clutch facings. :lol:


ÖK....flywheel was skimmed parallel...two lots of straps on the clutch had about a 1mm bend in them...the other was flat....when these were changed for flat ones it greatly reduced clutch "judder"...

OK if they were bent, then yeah.. but not if the straps are all flat and their holes are in good nick. :wink:

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
 Post subject:
PostPosted: Wed Mar 30, 2005 9:59 am 
Offline
998cc
998cc
User avatar

Joined: Thu Sep 23, 2004 2:24 pm
Posts: 1170
Location: Quakers Hill - Only the Hills
well last night i pulled the master out, the pedal box out, and drilled out the elongated hole in the pedal and then drilled out the master hole and turned up a new clevis pin to take out the very minimum play it had there, I will put it all back in tonight, i measured the pistone travel of the new master and it is 300mm and then measured the piston travel of an old plastic tank one i have and it was also 300mm (so that is ok) i have already checked the ball on the arm and it is ok plus the plunger is not too bad, my guess after allot of thought is maybe too much was removed from the back plate posts and the diaphram cant phisicaly push it away far enough before it is flat or over flat, what do you think? and it is the diaphram that is stopping the clutch pedal from going to the floor, maybe i need some small shims between the diaphram and the back plate to get the height back up a little?

_________________
Image

100% Pure A Series Turbo
Morris - The Original RedBull Racing


Top
 Profile  
 
 Post subject:
PostPosted: Wed Mar 30, 2005 9:00 pm 
Offline
998cc
998cc
User avatar

Joined: Fri Mar 26, 2004 8:44 pm
Posts: 1084
Location: Far North Queensland
OK, for the clutch to work properly the diaphram must be set up ideally flat. That is how yours looks now and if GR did it, it should be right. Can't see how it could be too much off the posts, the straps are parallel as they should be. As your flywheel has been milled there is no material (flywheel surface) for the diaphram to bottom out on. If you set it up in a press, you should be able to push the diaphram way past what would happen in the car.
The only different thing I notice about your flywheel is the "longer" than usual bolts that retain the centre. Std bolts are not that long, are usually flush with the nut. Not sure of the clearance under the diaphram and these, perhaps these are your source of interference.

_________________
Steve


Top
 Profile  
 
 Post subject:
PostPosted: Thu Mar 31, 2005 8:47 am 
Offline
998cc
998cc
User avatar

Joined: Thu Sep 23, 2004 2:24 pm
Posts: 1170
Location: Quakers Hill - Only the Hills
ok, guess what we have success, yes thats right it is all good now and performes like a dream, it bits like a dog with rabies and no hint of slip at all,

as i mentioned i measured the length of the master cyl stroke and it was the same as the old one, then i also pulled the pedal box out and it was all good, but stupid me when i machined up some new clevis pins for the pedal to master cyl i made one of them about 1mm to long and it was just hiting the housing of the pedal box and not allowing the pedal to go to the floor.
so i fixed that up and put it all back together and gave her a good bleed and bam it is great nice and light (for a grey) and is great to drive.

thanks to all that gave advise and their input.

_________________
Image

100% Pure A Series Turbo
Morris - The Original RedBull Racing


Top
 Profile  
 
 Post subject:
PostPosted: Thu Mar 31, 2005 9:06 am 
Offline
998cc
998cc
User avatar

Joined: Fri Mar 26, 2004 8:44 pm
Posts: 1084
Location: Far North Queensland
Excellent, another mini clutch working as it should.

_________________
Steve


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 41 posts ]  Go to page Previous  1, 2, 3

All times are UTC + 10 hours


Who is online

Users browsing this forum: No registered users and 3 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to:  

© 2016 Ausmini. All garage work involves equal measures of enthusiasm, ingenuity and a fair degree of irresponsibility.