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PostPosted: Wed Dec 05, 2007 8:17 pm 
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amos wrote:
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As per Simons comments, aluminium used as a structural member has some queer characteristics. Under stress, particularly compression, it 'channels' a lot of forces to one or two areas, which then fatigue quite quickly. Unlike steel which distributes all the forces over its entire length (that's why you dont see aluminium springs, even though it has high malleability, it has very poor elasticity).



Ummm... any chance you could elaborate on this? It doesn't really make much sense to me.... if 2 structural members are identical in shape (1 made from ally, an alloy or whatever and the other made from steel) - they should have the same stress concentrations etc... Sure enough a low grade ally or for that matter a low carbon steel will fail earlier than a high carbon (not too high, it'll be too brittle) steel....

If we simplify it.... we have 2 bolts. 1 aluminium and one steel. The stress concentrations will be identical assuming a similar modulus, its just that the ally one will fail under less load than the steel one.


its the carictoristics of the metals as to why alloy cracks (same reason why stanless mainifolds crack with the thermal dymamics of heat )

alloy is light and strong but doesnt like heavy(hard) stress loads at one point


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PostPosted: Thu Dec 06, 2007 12:50 pm 
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998cc
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One question what about modern sports bike frames, all alloy (aluminium) and quite often the swing arm pivot point is cast alloy and the swingarm is also alu alloy. Now modern sportbikes put out major power and there would be considerable force running through the rear swingarm on a sportsbike.

My 0.02 c

Cheers

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PostPosted: Thu Dec 06, 2007 2:54 pm 
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minstar wrote:
One question what about modern sports bike frames, all alloy (aluminium) and quite often the swing arm pivot point is cast alloy and the swingarm is also alu alloy. Now modern sportbikes put out major power and there would be considerable force running through the rear swingarm on a sportsbike.

My 0.02 c

Cheers


that's true!

I forgot that my previous engineer did actually tell me I could make my radius arms out of 50x5mm 6005A alloy... they were gonna take the rear load.... I was just regurgitating what Tricky said :lol:

Mafia, talk to a structural engineer type person for some advice

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PostPosted: Thu Dec 06, 2007 3:55 pm 
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1275cc
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True Matt,

Different alloys display different porperties and characteristics I guess.

This information I gained was from a guy who worked for metal merchant (Onesteel) that wholesaled alloy and steel and was considered very knowledgeable! - he was their resident structural engineer!

Personally, I dont have a problem with alloy. Look at yacht masts and spars - hollow extruded sections under enormous loads!

Cheers,
Tricky

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Last edited by Archangel007 on Fri Dec 07, 2007 8:50 pm, edited 1 time in total.

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PostPosted: Thu Dec 06, 2007 4:05 pm 
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Archangel007 wrote:
Personally, I dont have a problem with alloy. Look at yacht masts and spars - hollow extruded sections under enormous loads!
Tricky


Ummm....yeah....but they break.... :oops:

:lol:


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PostPosted: Thu Dec 06, 2007 4:28 pm 
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Yep sure do.

That's one of the examples the guy used.

Hence why now all racing yachts use composites like carbon etc.

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PostPosted: Thu Dec 06, 2007 4:31 pm 
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Archangel007 wrote:
Yep sure do.

That's one of the examples the guy used.

Hence why now all racing yachts use composites like carbon etc.


and they break to :D and cost crap loads more

Jon

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PostPosted: Thu Dec 06, 2007 7:10 pm 
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848cc
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But they''re a lot lighter! Just depends on how often you want to (can afford to) replace them!!

Could have a full composite Sub-frame, would have to be well designed and probably still would take a few go's!!

I believe in fit for purpose. You can make anything from anything...... i.e. carbon fibre wheels - was done at the 2004 Formula SAE event... and looked very cool.. not to mention they only weighed about 600 grams per wheel... now theres a way to overcome inertial resistance!! And of course the teams in that competition that are making full composite chassis - most of them take a long time and afew go's to get it right though. Or in Monah's case of '04, the chassis delammed on the day of comp.!!

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PostPosted: Thu Dec 06, 2007 7:42 pm 
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That would be a bugger.

Like the norm in F1 now is to have an aluminium firewall behind the driver which cradles the powerplant unit, and the rest is basically made out of composites.

The drivers tub (safety cell), and all the bodywork, suspension components and even brakes rotors are all carbon.

Hellishly expensive but incredibly light and strong (at least in tension).

We could do a carbon fibre subframe, but it would have to be done out or pre-pregs - who can afford that and the freezer to store them?

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PostPosted: Thu Dec 06, 2007 9:15 pm 
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Not the most knowledgeable when it comes to carbon creations.... why pre-pregs?Only experience i've had is watch someone make wings... reaonably sure that was pre-preg... Would be nice to do actually...
Is that pre-preg goes off in normal atmospheric conds and any method other than pre-preg needs to be baked?

I was lookin at makin a dash from carbon.... but got over it and bought a wood grain one instead for a rediculous price...

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PostPosted: Thu Dec 06, 2007 9:44 pm 
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Pre-pregs come from the factory already resin-bound.

They have an outer layer of plastic on either side which you peel of then you basically lay the pre-preg to the job and vacuum bag.

They are the ducks nuts because the resin to cloth ratio is perfect, as is the resin distribution within the cloth.

You need a freezer o store them thoughas they start to cure at anything above about 1 degree C.

You only need to bake to speed up the cure time, but I have heard that some resins bond better when they are baked, as the added heat helps the chemical reaction become more complete.

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 Post subject: Carbon
PostPosted: Thu Dec 06, 2007 10:18 pm 
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The only bit of carbon the Morris will be wearing is a pair of pre-preg carbon bullet mirror shells I made years ago at a composites course. They were autoclaved in a spun brass shell and ring like steel when you tap them. Overkill I know, but I have to use them on something, they have been floating around for ages!

Madmorrie


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 Post subject:
PostPosted: Thu Dec 06, 2007 10:21 pm 
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Least they might hold up if someone nails one when your car is parked!!

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PostPosted: Thu Dec 06, 2007 10:56 pm 
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I pity the other car!

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PostPosted: Fri Dec 07, 2007 10:45 am 
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Anyway :D

Quick question, should I cut the bottom panel off? (Below boot) I’m TOLD that it creates drag.

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