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Clutch Actuator sticking
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Author:  Regina [ Tue Jun 08, 2004 9:52 pm ]
Post subject:  Clutch Actuator sticking

Howdy,
Vehicle; 1974 Leyland Mini.

Has anyone made and modifications to the clutch associated with the above vehicle.
I have noticed that the Actuator that pushes into the clutch master cylinder was catching a little.
.
Upon inspection I noticed that the rounded, domed end of the actuator has an additional 'lip' just prior to where it tapers off to the shaft. Prior to the shaft is a thick metal washer (3-4mm) of sorts and then the C clip.
.
This 'lip' I am refering to seems to be the cause of the clutch catching as when the actuator is on a slight angle the 'lip' catches on the inside of the cylinder as it moves in/out.
.
My question is, would there be any reasons not to grind this lip off and make up another metal washer with a smaller internal diameter to suit? The 'lip' seems only there for the original metal washer so that it does not slide out.
.
Mick

Author:  Regina [ Wed Jun 09, 2004 9:45 pm ]
Post subject:  Boink!!!

(.Y.)

Author:  drmini in aust [ Wed Jun 09, 2004 10:35 pm ]
Post subject: 

It shouldn't catch in there. Sounds like you may have an odd (non-original) pushrod fitted in your master cylinder.
I'd try and find another MC.. :wink:

<edit> there were various pushrods and master cylinders used over the years. Someone may have cobbled it together from parts.

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