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PostPosted: Sat Feb 18, 2006 1:45 pm 
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resident alien
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Ok so I got one of these
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to fix this
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my question is... How do I get in there to replace it?


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PostPosted: Sat Feb 18, 2006 1:54 pm 
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If you look on the collar on the shaft behind where you've got the red circle you'll see a pin through the collar vertically . On the front end of the same collar there's a pin through horizontally (not too clear in your photo) , knock this pin (put the gear into 2nd , 4th or reverse , so the rod is all the way in) out with a punch that's similar size , not smaller as the pin's hollow . Once this is out , pull the rod change back and the rod with the collar will come away from the gearbox . Then with a small screwdriver pull the old seal out and follow Matt's instructions to fit the new one .

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PostPosted: Sat Feb 18, 2006 1:59 pm 
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Cool thanks


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PostPosted: Sat Feb 18, 2006 2:29 pm 
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Can't seem to find anything that is easy to get into position. The exhaust bracket is in the way too. What do you use?


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PostPosted: Sat Feb 18, 2006 2:38 pm 
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Put it into Reverse then use a BFH and a 3/16" pin punch to knock the front pin out of the shaft.
If exhaust is in the way, drop it off. :wink:

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DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


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PostPosted: Sat Feb 18, 2006 2:47 pm 
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resident alien
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Tools are pretty limited (no garage to store them in)... will see what I can find. Thanks


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PostPosted: Sat Feb 18, 2006 3:41 pm 
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This is f'd!!! :evil: Been using 5.5 and 5mm drill bits and it's move a bit but just can't get into a good enough pos to give it a good whack :evil: :evil: :evil: :evil: :evil:


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PostPosted: Sat Feb 18, 2006 4:00 pm 
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Finally got it... but whoever put that pin there should be SHOT!!!!!! :evil: :evil: :evil: :evil: :evil:


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PostPosted: Sat Feb 18, 2006 4:15 pm 
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Go buy a proper set of pin punches, Chinese or Indian are OK and CHEAP! :lol:

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DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


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PostPosted: Sat Feb 18, 2006 4:45 pm 
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Are those black circles in the first pick the proper seals? Do I really need to remove the old seal? Can I just put the silver one in and be done with it? My neck's getting sore :cry: :cry:


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PostPosted: Sat Feb 18, 2006 7:23 pm 
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Tried for over an hour... couldn't get the seal to move. Any suggestions?


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PostPosted: Sat Feb 18, 2006 8:26 pm 
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Since you've spent the money on a decent knew seal (O-ringed doover , we'll call it a seal) you might as well do it right and remove the old seal , best is normally a fine pin punch or similar into the mid section of the seal , not the outer edge and not the inner edge of the hole where the rod goes but into the "meat" in the middle . Once you've squashed it a bit you should be able to get a bite on it with the punch and lever it out . Once you've got it out check there isn't another one inside , the old trick used to be jam a second one in on top of the old one for a better seal , sometimes it works , sometimes it falls out again ...

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PostPosted: Sun Feb 19, 2006 6:13 am 
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If all else fails there is room in there for up to 4 seals on top of each other. :lol:
BL must have anticipated the leak problems!

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PostPosted: Sun Feb 19, 2006 2:23 pm 
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How far should i be able to stick a small screwdriver in after i removed it? I stick one in but it only goes in about 3 x the thickness of the seal.

BTW I bent nearly ALL of my small screwdrivers trying to get the f'r out :evil:

edit: and what do you all use to knock it in with?


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PostPosted: Sun Feb 19, 2006 4:29 pm 
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Got your PM and replied Marvin

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