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1275 auto block- convert to manual (with pics) https://ausmini.com/forums/viewtopic.php?f=25&t=90470 |
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Author: | drmini in aust [ Sat Aug 21, 2004 4:28 pm ] |
Post subject: | 1275 auto block- convert to manual (with pics) |
To fit a 1275 auto block to a manual, apart from drilling the dipstick hole, there are a few mods needed to oil plumbing: 1. Auto block doesn't have the drilling all the way from the oil pump to the relief valve. 2. Auto block has 2 holes in the relief valve seat `cotton reel' to let oil get into the main gallery, because the normal filter flange is blocked off with a plate- the motor's lube oil comes UP the banjo pipe from the auto trans to the motor. 3. Auto block pump mounting recess is .250" deeper than in a normal 1275 block. The cotton reel needs to be pulled out & the 2 holes brazed or welded, (or fit a manual one) then a 1/4" spacer plate made and bolted in, then the oil pump's 3/8" dia outlet hole drilled in the block 1/4" deep. Finally the relief valve's oil feed drilling can be extended to the pump outlet hole with a long series 8.5mm drill. Note this hole was offset in manufacture to miss the #4 cylinder bore- it can't be drilled properly with the cotton reel still in the block. The hole is already in there, but is about 20mm short.... ![]() Spacer must be bolted in there as the drilling will come thru the joint between spacer and block. Here's a few pics: Standard auto block's relief valve seat: ![]() Modified relief valve seat (the 2 holes brazed up) and new alloy spacer plate: ![]() Drilling the pump outlet hole: ![]() Block and spacer plate after drilling oil feed hole from relief valve- Still needs a little cleaning up with the die grinder... ![]() Finished spacer mounted (temporarily) in block- ![]() Now that the 7/16" dipstick hole is drilled, the block can be bored and hot tanked. Note: the spacer is a real neat fit & will be sealed with a gasket and `Loctite 515' Master Gasket sealant. Once sealed it will stay in there. If I ever want to remove it though, there's 2 tapped holes in it for jacking screws. <edit 1> The alloy spacer won't be fitted until after block is bored and hot tanked. ![]() <edit 2, 7/7/05 > Originally I tried to seal between the pump spacer and block with Loctite 515 Master Gasket sealant, and NO paper gasket- but the pump sucked air. It's fine now with a gasket fitted. ![]() [edit 3, 7/9/15] re a new oil pump, you can use either an 1100S etc spider drive pump, or a 1275A+ slot drive pump. To use the slot drive pump with spider drive cam, use the laser cut steel adaptor shown below. Available from Minis Plus, Karcraft, ReadSpeed or Graham Russell. ![]() |
Author: | simon k [ Mon Jun 15, 2020 9:44 pm ] |
Post subject: | Re: 1275 auto block- convert to manual (with pics) |
here's a page with more photos and handy tips http://www.home.earthlink.net/~roygmisc ... vert1.html |
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