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Removing output shaft
https://ausmini.com/forums/viewtopic.php?f=2&t=97686
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Author:  hpal [ Thu Aug 23, 2018 10:02 pm ]
Post subject:  Removing output shaft

Hi all,
Trying to remove diff output on the RH side to fix a leak. Just need to know if I’m doing it right I don’t want to break anything. Have a bar made to hold the flange. Is it normal rh thread?? Won’t come with 1/2” rattler, should I move to 3/4” gun? Thanks

Author:  drmini in aust [ Thu Aug 23, 2018 10:26 pm ]
Post subject:  Re: Removing output shaft

It's a normal RH thread. Torqued to 70 lb/ft.

Author:  hpal [ Thu Aug 23, 2018 11:15 pm ]
Post subject:  Re: Removing output shaft

Thanks mate. I’ll continue to hold it with the bar and try the bigger rattle gun.

Author:  drmini in aust [ Fri Aug 24, 2018 8:48 am ]
Post subject:  Re: Removing output shaft

Use a socket and a breaker bar. Cheap rattle guns are useless.
Don't take the side cover off or you will dislodge the shims.
Just pry the seal out with a narrow screwdriver.

Author:  hpal [ Fri Aug 24, 2018 10:35 am ]
Post subject:  Re: Removing output shaft

Ingersoll-Rand Titanium 3/4” drive, nuff said haha!
Tried breaker bar but no good. Unfortunately have to take housing off because it needs a repair and new gasket

Author:  drmini in aust [ Fri Aug 24, 2018 11:25 am ]
Post subject:  Re: Removing output shaft

If the new gasket is thicker than the old you will need to add shims. I would have pulled the motor if it needs this.
Bugger to do in the car...

Author:  simon k [ Fri Aug 24, 2018 2:14 pm ]
Post subject:  Re: Removing output shaft

drmini in aust wrote:
If the new gasket is thicker than the old you will need to add shims. I would have pulled the motor if it needs this.
Bugger to do in the car...


yep, pain in the arse....

9 bolts and a roll pin :lol:

Author:  hpal [ Fri Aug 24, 2018 7:34 pm ]
Post subject:  Re: Removing output shaft

Haha yeah point taken!

Got the nut off, 3/4 rattle gun sorted it. I’ll measure the gaskets and hopefully they’re the same thickness and no shimming needed.

Author:  drmini in aust [ Fri Aug 24, 2018 9:55 pm ]
Post subject:  Re: Removing output shaft

Recent black gaskets for the last 15? years are about .015" compressed. Original brown ones were less than half that. You would need to add about a .010" shim if so.

Hint- put grease on the shims so they don't dislodge as you refit the cover.

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