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Diff Assembly
https://ausmini.com/forums/viewtopic.php?f=2&t=94644
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Author:  GundyGuy [ Sat Jan 14, 2017 12:52 pm ]
Post subject:  Diff Assembly

Has anyone ever bothered to check the run out on the two bearing spigots after assembling a diff centre
That is after bolting the large driven gear to the spider gear housing
Bit of a trick to do but my one isn't behaving very well as in run-out
Or is this just BMC Quality

Author:  sitnlo62 [ Sat Jan 14, 2017 7:33 pm ]
Post subject:  Re: Diff Assembly

How much runout do you have?

Author:  GundyGuy [ Sun Jan 15, 2017 6:29 am ]
Post subject:  Re: Diff Assembly

sitnlo62 wrote:
How much runout do you have?

it varies as to where i put the crown wheel
0.010" in one position
i moved it 2 holes and its down to 0.003"
I am using a new cross pin centre so i can dial in the hub next to the crown wheel

Author:  sitnlo62 [ Sun Jan 15, 2017 9:17 pm ]
Post subject:  Re: Diff Assembly

i moved it 2 holes and its down to 0.003

You have got to be happy with that??

Author:  GundyGuy [ Mon Jan 16, 2017 5:19 am ]
Post subject:  Re: Diff Assembly

sitnlo62 wrote:
i moved it 2 holes and its down to 0.003

You have got to be happy with that??


No not really
1/2 thou might be ok

Author:  drmini in aust [ Mon Jan 16, 2017 6:11 am ]
Post subject:  Re: Diff Assembly

It's a helical gear, so lateral runout is not as critical as a spiral bevel or hypoid gear set.
And it's a 2 piece hemisphere, normal diffs are 1 piece. So tolerances stack up. Maybe worse with an aftermarket gear.
I think you are being a bit critical considering its design.... ;)

Author:  GundyGuy [ Mon Jan 16, 2017 10:25 am ]
Post subject:  Re: Diff Assembly

Not really
I am looking at it from an engineering view point
Close enough isn't good enough
If there was a little bit of clearance I could dial the 2 halves in and get it perfect

Sent from my HTC_PN071 using Tapatalk

Author:  GundyGuy [ Mon Jan 16, 2017 4:53 pm ]
Post subject:  Re: Diff Assembly

Problem fixed
Took about 5 mins to do and achieved zero run out
Engineering as it should be

Author:  Phil 850 [ Mon Jan 16, 2017 8:21 pm ]
Post subject:  Re: Diff Assembly

GundyGuy wrote:
Problem fixed
Took about 5 mins to do and achieved zero run out
Engineering as it should be

What did you do to get it to Zero ?

Author:  GundyGuy [ Tue Jan 17, 2017 5:10 pm ]
Post subject:  Re: Diff Assembly

I took a few thou off the stem of the bolts and thats all it took to get it to behave

Author:  Phil 850 [ Tue Jan 17, 2017 7:50 pm ]
Post subject:  Re: Diff Assembly

So the unthreaded part of the bolt just under the head was pulling it out of position !

Author:  GundyGuy [ Wed Jan 18, 2017 5:16 am ]
Post subject:  Re: Diff Assembly

Thats correct
the bolts were all different sizes
so i made them all the same
only about 3 thou between them
but enough to cause a problem

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