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 Post subject: Wok Removal in-situ!?
PostPosted: Tue Oct 11, 2016 5:26 pm 
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Hi All, long time lurker, first time poster...Working on a 76 Clubman.

I'm trying to replace the clutch arm and plunger/thrust bearing however can't for the life of me figure out how to get the wok off
while the engine is still in the car. I've read a number of posts that state the bolt at the 7 o'clock position can be tricky, but I'm having
more difficulty with the bottom two and the subframe being in the way - what magic trick am I missing to get to these bolts?

Cheers, Matt.


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PostPosted: Tue Oct 11, 2016 5:33 pm 
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848cc
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Had the wok off on the LS for just this reason. Cant exactly remember if we had to unbolt the engine mount and jack the motor up a bit.
Only had an issue with the 7 o'clock bolt. The rest weren't a problem.
Definitely do-able in situ.

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PostPosted: Tue Oct 11, 2016 5:36 pm 
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78Clubbie wrote:
Had the wok off on the LS for just this reason. Cant exactly remember if we had to unbolt the engine mount and jack the motor up a bit.
Only had an issue with the 7 o'clock bolt. The rest weren't a problem.
Definitely do-able in situ.


Cheers 78Clubbie - I have watched a how-to vid that had the egnine mounts unbolted as well, but I'm also having issues getting to the engine mount..I guess everything is cramped but wondering if there is some special tool I'm missing, or maybe just an extra set of hands is the answer?


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PostPosted: Tue Oct 11, 2016 5:43 pm 
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Undo the 2 engine mount bolts from the wheel well side. Take the weight of the gearbox/engine. but dont lift, so that the bolts can undo freely.
( :oops: My mounts have captive nuts, yours may not, that will make it harder :roll: )

Should be pretty straightforward. If you cant get to the nuts and they aren't captive, I'll leave an explanation/method to someone else. (And suggest that you change the mounts while you think of it.)

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PostPosted: Tue Oct 11, 2016 5:46 pm 
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78Clubbie wrote:
Undo the 2 engine mount bolts from the wheel well side. Take the weight of the gearbox/engine. but dont lift, so that the bolts can undo freely.
( :oops: My mounts have captive nuts, yours may not, that will make it harder :roll: )

Should be pretty straightforward. If you cant get to the nuts and they aren't captive, I'll leave an explanation/method to someone else. (And suggest that you change the mounts while you think of it.)


Ahhh, yeah my mounts do no have captive nuts, that *would* make it a lot easier! Cheers for the advice though!


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PostPosted: Tue Oct 11, 2016 6:15 pm 
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I leave the 7 o'clock bolt out when reassembling. Has been good for 40 years.
Just finalising a complete rebuild and have continued to leave this bolt out. For the bottom 2, I reshaped a 1/2 inch ring spanner to suit the angle from beneath. I still use the non captive nut mounts but when reinstalling, wrap a piece of welding wire under the head of the bolt, jiggle it in, put the washer/nut on loosly, then pull on the wire to straighten the loop out, then remove. There maybe other ways, but this works for me.


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PostPosted: Tue Oct 11, 2016 6:48 pm 
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Minicooper4me wrote:
I leave the 7 o'clock bolt out when reassembling. Has been good for 40 years.
Just finalising a complete rebuild and have continued to leave this bolt out. For the bottom 2, I reshaped a 1/2 inch ring spanner to suit the angle from beneath. I still use the non captive nut mounts but when reinstalling, wrap a piece of welding wire under the head of the bolt, jiggle it in, put the washer/nut on loosly, then pull on the wire to straighten the loop out, then remove. There maybe other ways, but this works for me.


Cheers for that I'll have to give it a go! Appreciate the advice on leaving out the 7 o'clock bolt, if/when i beat this issue I'll be sure to leave it out.


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PostPosted: Tue Oct 11, 2016 7:21 pm 
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Wrap a couple of layers of tissue paper over the nut, jam it in the ring spanner and insert the bolt from inside the guard. Tighten up, remove ring spanner and wipe hands clean with the remaining tissue :D

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PostPosted: Tue Oct 11, 2016 8:03 pm 
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did anyone mention unbolting the top engine steady from the motor?

weld the nuts to the mount while it's off...

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PostPosted: Wed Oct 12, 2016 6:43 am 
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Thanks Phil & Simon, appreciate the extra advice. Looks like this will have to be a weekend job so I'll report back once I've had another crack it!


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PostPosted: Wed Oct 12, 2016 9:47 am 
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Don't forget to replace the earth strap!

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PostPosted: Wed Oct 12, 2016 10:22 am 
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Instead of leaving the 7 o'clock bolt out you can mod the cover, but probably unnecessary unless you're planning on racing like me
Image

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PostPosted: Wed Oct 12, 2016 11:48 am 
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There is way too much aluminium left in that clutch cover awdmoke.
:D


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PostPosted: Wed Oct 12, 2016 8:36 pm 
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awdmoke wrote:
Instead of leaving the 7 o'clock bolt out you can mod the cover, but probably unnecessary unless you're planning on racing like me
Image


A Bonny and Clyde mini !


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PostPosted: Wed Oct 12, 2016 8:42 pm 
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awdmoke wrote:
Instead of leaving the 7 o'clock bolt out you can mod the cover, but probably unnecessary unless you're planning on racing like me
Image


Holy Wok!

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