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Tips on removing the rest of a snapped manifold stud? :(
https://ausmini.com/forums/viewtopic.php?f=2&t=91627
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Author:  patdrake [ Sun Jan 24, 2016 9:46 am ]
Post subject:  Tips on removing the rest of a snapped manifold stud? :(

Yep.

Not the best situation to be in... was screwing in a new stainless manifold stud and SNAP. Not a happy chappy.

Has anyone had the same thing happen and able to get it out without taking the cylinder head out?

Or, should I take the cylinder head off anyway and see what other improvements I can make?

Thoughts?

Author:  drmini in aust [ Sun Jan 24, 2016 9:49 am ]
Post subject:  Re: Tips on removing the rest of a snapped manifold stud? :(

Take the hesd off. If you bugger it up trying in situ, you'll be in a worse pickle.
Note- SS studs are not high tensile. Ditto the cheap plated studs that some Mini shops are selling now, they break real easy.

Author:  69k1100 [ Sun Jan 24, 2016 12:52 pm ]
Post subject:  Re: Tips on removing the rest of a snapped manifold stud? :(

Don't use an easy out, I've heard more horror story's than successful ones. Being as also makes it a bit of a challenge. I would take it to a machine shop unless you have access to the right tools.

Author:  123grosso [ Sun Jan 24, 2016 1:43 pm ]
Post subject:  Re: Tips on removing the rest of a snapped manifold stud? :(

A nice trick that I've used is a center punch and hammer to try and spin the stud loose but that requires a bit of space

Author:  Timbo [ Sun Jan 24, 2016 3:46 pm ]
Post subject:  Re: Tips on removing the rest of a snapped manifold stud? :(

Depending on how much is sticking out you could try welding a nut on. It won't matter if you weld a mild steel nut to a stainless stud.

You'd need the patience of a saint to drill out a stainless stud - unless maybe you can source some left hand drill bits, which might wind it out.

Tim

Author:  i got a mini [ Sun Jan 24, 2016 4:39 pm ]
Post subject:  Re: Tips on removing the rest of a snapped manifold stud? :(

Weld a nut onto it and wind it out if you can other wise pull head off and drill it out :)

Author:  patdrake [ Sun Jan 24, 2016 9:12 pm ]
Post subject:  Re: Tips on removing the rest of a snapped manifold stud? :(

Looks like i'm taking the head off! I can polish the ports and check the condition of everything else this way also.

Not going to be able to weld anything to it unfortunately, nothing is sticking out, it's actually got about a 2mm recess...

Anything else i should take care of while the head is off? This will all be a learning experience for me as I've never done it before.

Cheers all

Author:  Aussie Brian [ Mon Jan 25, 2016 10:16 pm ]
Post subject:  Re: Tips on removing the rest of a snapped manifold stud? :(

If you decide to try and go the drill out route, you select a very slow speed on your drill bit when drilling stainless. also ensure you use some cutting lubricant.
Be extremely cautious otherwise you could end up being a "double snappy unhappy chappy"

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