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Hex 2 Part Die Tool
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Author:  cooperess [ Fri Jun 02, 2023 3:42 pm ]
Post subject:  Hex 2 Part Die Tool

I was thinking there must be member here that can make a 2 part die that can be used to crimp a Mini brass open barrel bullet. One that you can put in a vice and crimp the wires with out having to buy a propriety $100 plus hand operated clamp.

I would be interested in getting such a tool for my Mini rewire.
Attachment:
Mini Barrel DSCF1933.JPG

Author:  DavidE [ Fri Jun 02, 2023 4:39 pm ]
Post subject:  Re: Hex 2 Part Die Tool

cooperess wrote:
I was thinking there must be member here that can make a 2 part die that can be used to crimp a Mini brass open barrel bullet. One that you can put in a vice and crimp the wires with out having to buy a propriety $100 plus hand operated clamp.

I would be interested in getting such a tool for my Mini rewire.
Attachment:
Mini Barrel DSCF1933.JPG


Have you spoken to any of the people who make wiring harnesses for Minis?

Author:  cooperess [ Fri Jun 02, 2023 5:10 pm ]
Post subject:  Re: Hex 2 Part Die Tool

DavidE wrote:
cooperess wrote:
I was thinking there must be member here that can make a 2 part die that can be used to crimp a Mini brass open barrel bullet. One that you can put in a vice and crimp the wires with out having to buy a propriety $100 plus hand operated clamp.

I would be interested in getting such a tool for my Mini rewire.
Attachment:
Mini Barrel DSCF1933.JPG


Have you spoken to any of the people who make wiring harnesses for Minis?

No but I don't want a harness, just to make repairs or add items.

Author:  DavidE [ Fri Jun 02, 2023 5:28 pm ]
Post subject:  Re: Hex 2 Part Die Tool

cooperess wrote:
DavidE wrote:
cooperess wrote:
I was thinking there must be member here that can make a 2 part die that can be used to crimp a Mini brass open barrel bullet. One that you can put in a vice and crimp the wires with out having to buy a propriety $100 plus hand operated clamp.

I would be interested in getting such a tool for my Mini rewire.
Attachment:
Mini Barrel DSCF1933.JPG


Have you spoken to any of the people who make wiring harnesses for Minis?

No but I don't want a harness, just to make repairs or add items.


Oh dear. My suggestion was to ask them what they use when making new harnesses!

Author:  winabbey [ Fri Jun 02, 2023 7:31 pm ]
Post subject:  Re: Hex 2 Part Die Tool

cooperess wrote:
... with out having to buy a propriety $100 plus hand operated clamp.

There are much cheaper ones that will do the job.

https://www.jaycar.com.au/search?text=b ... 3fdc7a188b

https://jaydeeautocables.com.au/collections/tools

Author:  lomin [ Sat Jun 03, 2023 9:09 am ]
Post subject:  Re: Hex 2 Part Die Tool

Hi, its very easy to solder them, just a little time and patience.Bruce, who built the entire loom in my rally car , which has about 150 soldered bullet terminals, showed me how. IMHO, those brass terminals are brittle, and some will split if you crimp them enough. cheers Lindsay

Author:  cooperess [ Sat Jun 03, 2023 9:35 am ]
Post subject:  Re: Hex 2 Part Die Tool

lomin wrote:
Hi, its very easy to solder them, just a little time and patience.Bruce, who built the entire loom in my rally car , which has about 150 soldered bullet terminals, showed me how. IMHO, those brass terminals are brittle, and some will split if you crimp them enough. cheers Lindsay

Thanks for the heads up Lindsay

Author:  cgo [ Sat Jun 03, 2023 6:25 pm ]
Post subject:  Re: Hex 2 Part Die Tool

I used to use the brass bullet solder type connectors until I exhausted my supply. I inherited a few from my Dad years ago.
Lately I have used the crimp type with the tool shown. The crimping tool cost around $20 on eBay. I feel the brass ones make a better connection.

Author:  cooperess [ Sat Jun 03, 2023 7:20 pm ]
Post subject:  Re: Hex 2 Part Die Tool

cgo wrote:
I used to use the brass bullet solder type connectors until I exhausted my supply. I inherited a few from my Dad years ago.
Lately I have used the crimp type with the tool shown. The crimping tool cost around $20 on eBay. I feel the brass ones make a better connection.
I have used those but they are too long and could short out.

Author:  68+86auto [ Sat Jun 03, 2023 9:21 pm ]
Post subject:  Re: Hex 2 Part Die Tool

lomin wrote:
those brass terminals are brittle, and some will split if you crimp them enough. cheers Lindsay
I bought one of these sets and this crimper. I had many of them snap in two and many crimp failures, I had assumed it was either the crimp tool or me.
Attachment:
160106-jm_large.jpg

Attachment:
150207c_large.jpg

I do have some of the open barrel type Lucas sized bullets but I haven't liked using them as they need an additional boot otherwise the terminal is exposed and can contact other stuff as has been mentioned already.

I am thinking in the future for anything that doesn't need to be original I will switch to Japanese type bullets to save cost and they are easier to get.

Author:  cooperess [ Sun Jun 04, 2023 12:22 pm ]
Post subject:  Re: Hex 2 Part Die Tool

Attachment:
Mini Wiring Before Crimping DSCF1935.JPG
Attachment:
Mini Wiring After Crimping DSCF1934.JPG
Here is what is causing me to look for a more original way of joining wires.

Author:  winabbey [ Sun Jun 04, 2023 12:43 pm ]
Post subject:  Re: Hex 2 Part Die Tool

Protecting metal extremities is the role of heat shrink tubing.

https://jaydeeautocables.com.au/product ... 75f9&_ss=r

Author:  cooperess [ Sun Jun 04, 2023 12:57 pm ]
Post subject:  Re: Hex 2 Part Die Tool

Attachment:
Mini Bullet Comparison DSCF1936.JPG
Attachment:
Part Number 51100088.jpg

Author:  cooperess [ Sun Jun 04, 2023 12:58 pm ]
Post subject:  Re: Hex 2 Part Die Tool

winabbey wrote:
Protecting metal extremities is the role of heat shrink tubing.

https://jaydeeautocables.com.au/product ... 75f9&_ss=r
Mini's didn't use heat shrink, did they!

Author:  winabbey [ Sun Jun 04, 2023 1:05 pm ]
Post subject:  Re: Hex 2 Part Die Tool

cooperess wrote:
winabbey wrote:
Protecting metal extremities is the role of heat shrink tubing.

https://jaydeeautocables.com.au/product ... 75f9&_ss=r
Mini's didn't use heat shrink, did they!

No, but I thought you compromising because of the issues you are having.

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