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Headers - Pressed Steel
https://ausmini.com/forums/viewtopic.php?f=2&t=101053
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Author:  MiniPete [ Wed Jul 14, 2021 3:09 pm ]
Post subject:  Headers - Pressed Steel

G'day all,

Through a series of fortunate conversations I've acquired a few boxes of Cooper/S parts.

Wondering if these headers are factory S by any chance?

Image

Can't see any markings on them but despite the crappy joins they are in great nick.

Thanks and have a good day
Peter

Author:  cgo [ Wed Jul 14, 2021 8:06 pm ]
Post subject:  Re: Headers - Pressed Steel

They look like the set that came on my early Mk2 S, the concertina piping looks to be a modification. The lower part of mine had been modified by a PO.

Author:  winabbey [ Wed Jul 14, 2021 8:23 pm ]
Post subject:  Re: Headers - Pressed Steel

Yours are the genuine pressed metal extractors as fitted to the Cooper, Cooper S and Clubman GT, but the bottom section has been cut off. and flexible exhaust added, unfortunately.

These sets are original.

Attachment:
Extractors Ceramic Coating.jpg


Attachment:
12g615.jpg


Here's a set being manufactured at the Rubery Owen facility in the UK, suppliers to BMC.

Attachment:
Rubery Owen ex Mark1 Forum Mar 2018.jpg

Author:  winabbey [ Wed Jul 14, 2021 8:27 pm ]
Post subject:  Re: Headers - Pressed Steel

This is the BMC engineering drawing for the extractors (part 12G615) that shows the correct bottom section.

Attachment:
12G0615 Exhaust Manifold Complete wm.jpg

Author:  MiniPete [ Wed Jul 14, 2021 8:28 pm ]
Post subject:  Re: Headers - Pressed Steel

Thanks Clive and Winabbey for the info and pics.
I knew the flex pipe was an addition, I guess they are worth the effort in reworking, they are nice and thick.
I'm not necessarily building a purist level 'S' clone but I do have S carbs to compliment them.

Much appreciated
Peter

Author:  winabbey [ Wed Jul 14, 2021 9:01 pm ]
Post subject:  Re: Headers - Pressed Steel

Suggest you get them ceramic coated if you plan to use them on your car. They will last longer.

Author:  MiniPete [ Wed Jul 14, 2021 9:05 pm ]
Post subject:  Re: Headers - Pressed Steel

Solid plan!

Author:  miniron [ Sat Jul 17, 2021 12:05 pm ]
Post subject:  Re: Headers - Pressed Steel

IIRC, there are 2 versions of these.
The 1275 version is 1/4" taller than non 1275 versions as the 1275 block is 1/4" taller.

RonR

Author:  MiniPete [ Sat Jul 17, 2021 3:11 pm ]
Post subject:  Re: Headers - Pressed Steel

miniron wrote:
IIRC, there are 2 versions of these.
The 1275 version is 1/4" taller than non 1275 versions as the 1275 block is 1/4" taller.

RonR


Good to know, since mine need the bottom half reworked, and I don't have an engine for this jalopy yet.

Author:  winabbey [ Sat Jul 17, 2021 5:58 pm ]
Post subject:  Re: Headers - Pressed Steel

The parts books lists part 12A271 for the 997/998 Cooper, and the same or 12G615 as an alternative for the 1275 Cooper S, which suggests either will do and the 1/4" difference is not an issue.


Attachment:
PUB1011 AC15-1 R.jpg

Author:  winabbey [ Sun Jul 18, 2021 8:54 am ]
Post subject:  Re: Headers - Pressed Steel

Just had a look at the engineering drawings for the two extractor types and note that the Cooper part 12A271 has a stem length of 6 7/8" while the S part 12G615 has a stem length of 7 5/32", so a difference of 9/32" (close enough to a quarter of an inch). How they were able to make them to those exact dimensions I don't know.

Author:  1071 S [ Sun Jul 18, 2021 7:36 pm ]
Post subject:  Re: Headers - Pressed Steel

Jigs control the dimensions pretty well.....

Which bit is the "stem length" ?.... I'll measure the 1071 set I have.

Cheers, Ian

Author:  winabbey [ Sun Jul 18, 2021 9:53 pm ]
Post subject:  Re: Headers - Pressed Steel

1071 S wrote:
Jigs control the dimensions pretty well.....

Which bit is the "stem length" ?.... I'll measure the 1071 set I have.

Cheers, Ian

This the length that differs between the two parts.

Attachment:
12A0271 Exhaust Manifold Length.jpg


Attachment:
12G0615 Exhaust Manifold length.jpg

Author:  miniron [ Mon Jul 19, 2021 11:15 am ]
Post subject:  Re: Headers - Pressed Steel

The length difference is necessary to allow the bottom part of the pipe and clamp to match up with the clamp bolt hole on the remote housing. The bolt goes in from the top and can be vey difficult to align the pipe and clamp properly to get the bolt started without cross threading it..
It's a fiendish upside down arrangement that Heath-Robinson would be proud of.

Ron R

Author:  Hinesy1275 [ Mon Jul 19, 2021 9:27 pm ]
Post subject:  Re: Headers - Pressed Steel

If I recall the shorter block units had the seam down the entire length...

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